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| Fillister Head | ||||||||
| Size Designation | Preferred* | .30UNM | .40UNM | .50UNM | .60UNM | |||
| .35UNM | .45UNM | .55UNM | ||||||
| Head Diameter - A | Max. Min. |
0.021 0.019 |
0.023 0..021 |
0.025 0.023 |
0.029 0.027 |
0.033 0.031 |
0.037 0.035 |
0.041 0.039 |
| Head Height - H | Max. Min. |
0.012 0.010 |
0.014 0.012 |
0.016 0.013 |
0.018 0.015 |
0.020 0.017 |
0.022 0.019 |
0.025 0.021 |
| Slot Width - J | Max. Min. |
0.004 0.003 |
0.004 0.003 |
0.005 0.003 |
0.005 0.003 |
0.006 0.004 |
0.006 0.004 |
0.008 0.005 |
| Slot Depth - T(a) | Max Min. |
0.006 0.004 |
0.007 0.005 |
0.008 0.006 |
0.009 0.007 |
0.010 0.007 |
0.011 0.008 |
0.012 0.009 |
| Chamfer - C | Max. | 0.002 | 0.002 | 0.002 | 0.002 | 0.003 | 0.003 | 0.004 |
| Radius - R(b) | Max. | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.003 |
| Size Designation | Preferred* | .80UNM | 1.00UNM | 1.20UNM | ||||
| .70UNM | .90UNM | 1.10UNM | 1.40UNM | |||||
| Head Diameter - A | Max. Min. |
0.045 0.043 |
0.051 0.049 |
0.056 0.054 |
0.062 0.058 |
0.072 0.068 |
0.082 0.078 |
0.092 0.088 |
| Head Height - H | Max. Min. |
0.028 0.024 |
0.032 0.028 |
0.036 0.032 |
0.040 0.035 |
0.045 0.040 |
0.050 0.045 |
0.055 0.050 |
| Slot Width - J | Max. Min. |
0.008 0.005 |
0.010 0.007 |
0.010 0.007 |
0.012 0.008 |
0.012 0.008 |
0.016 0.012 |
0.016 0.012 |
| Slot Depth - T(a) | Max Min. |
0.014 0.011 |
0.016 0.012 |
0.020 0.016 |
0.020 0.016 |
0.022 0.018 |
0.025 0.020 |
0.028 0.023 |
| Chamfer - C | Max. | 0.004 | 0.005 | 0.005 | 0.006 | 0.006 | 0.008 | 0.008 |
| Radius - R(b) | Max. | 0.003 | 0.004 | 0.004 | 0.005 | 00.005 | 00.006 | 0.006 |
| Pan Head | ||||||||
| Size Designation | Preferred* | .30UNM | .40UNM | .50UNM | .60UNM | |||
| .35UNM | .45UNM | .55UNM | ||||||
| Head Diameter - A | Max. Min. |
0.025 0.023 |
0.029 0.027 |
0.033 0.031 |
0.037 0.035 |
0.041 0.039 |
0.045 0.043 |
0.051 0.049 |
| Head Height - H | Max. Min. |
0.010 0.008 |
0.011 0.009 |
0.012 0.010 |
0.014 0.012 |
0.016 0.013 |
0.018 0.015 |
0.020 0.017 |
| Slot Width - J | Max. Min. |
0.005 0.003 |
0.005 0.003 |
0.006 0.004 |
0.006 0.004 |
0.008 0.005 |
0.008 0.005 |
0.010 0.007 |
| Slot Depth - T(a) | Max Min. |
0.005 0.003 |
0.006 0.004 |
0.006 0.004 |
0.007 0.005 |
0.008 0.006 |
0.009 0.007 |
0.010 0.007 |
| Chamfer - C | Max. | 0.002 | 0.002 | 0.002 | 0.002 | 0.003 | 0.003 | 0.004 |
| Radius - R(b) | Max. | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.003 |
| Size Designation | Preferred* | .80UNM | 1.00UNM | 1.20UNM | ||||
| .70UNM | .90UNM | 1.10UNM | 1.40UNM | |||||
| Head Diameter - A | Max. Min. |
0.056 0.054 |
0.062 0.058 |
0.072 0.068 |
0.082 0.088 |
0.092 0.088 |
0.103 0.097 |
0.113 0.107 |
| Head Height - H | Max. Min. |
0.022 0.019 |
0.025 0.021 |
0.028 0.024 |
0.032 0.028 |
0.036 0.032 |
0.040 0.035 |
0.045 0.040 |
| Slot Width - J | Max. Min. |
0.010 0.007 |
0.012 0.008 |
0.012 0.008 |
0.016 0.012 |
0.016 0.012 |
0.020 0.015 |
0.020 0.015 |
| Slot Depth - T(a) | Max Min. |
0.011 0.008 |
0.012 0.009 |
0.014 0.011 |
0.018 0.014 |
0.018 0.014 |
0.020 0.016 |
0.022 0.018 |
| Chamfer - C | Max. | 0.004 | 0.005 | 0.005 | 0.006 | 0.006 | 0.008 | 0.008 |
| Radius - R(b) | Max. | 0.003 | 0.004 | 0.004 | 0.005 | 00.005 | 00.006 | 0.006 |
| Flat Head (100 DSEG.) | ||||||||
| Size Designation | Preferred* | .30UNM | .40UNM | .50UNM | .60UNM | |||
| .35UNM | .45UNM | .55UNM | ||||||
| Head Diameter - A | Max. Min. |
0.023 0.021 |
0.025 0.023 |
0.029 0.027 |
0.033 0.031 |
0.037 0.035 |
0.041 0.039 |
0.045 0.043 |
| AV. DIA. at MAX - H | 0.0285 | 0.0305 | 0.0348 | 0.0392 | 0.0459 | 0.0503 | 0.0546 | |
| Head Height - H | Max. Min. |
0.007 0.005 |
0.007 0.005 |
0.008 0.006 |
0.009 0.007 |
0.011 0.008 |
0.012 0.009 |
0.013 0.010 |
| Slot Width - J | Max. Min. |
0.004 0.003 |
0.004 0.003 |
0.005 0.003 |
0.005 0.003 |
0.006 0.004 |
0.006 0.004 |
0.008 0.005 |
| Slot Depth - T | Max. Min. |
0.004 0.002 |
0.004 0.002 |
0.005 0.003 |
0.005 0.003 |
0.006 0.004 |
0.006 0.004 |
0.008 0.005 |
| Radius - R(b) | Max. | 0.005 | 0.005 | 0.006 | 0.006 | 0.008 | 0.008 | 0.010 |
| Size Designation | Preferred* | .80UNM | 1.00UNM | 1.20UNM | ||||
| .70UNM | .90UNM | 1.10UNM | 1.40UNM | |||||
| Head Diameter - A | Max. Min. |
0.051 0.049 |
0.056 0.054 |
0.062 0.058 |
0.072 0.068 |
0.082 0.078 |
0.092 0.088 |
0.0103 0.097 |
| AV. DIA. at MAX - H | 0.0610 | 0.0696 | 0.0759 | 0.0847 | 0.0957 | 0.1068 | 0.1197 | |
| Head Height - H | Max. Min. |
0.014 0.011 |
0.016 0.012 |
0.017 0.013 |
0.019 0.015 |
0.022 0.018 |
0.025 0.020 |
0.027 0.022 |
| Slot Width - J | Max. Min. |
0.008 0.005 |
0.010 0.007 |
0.010 0.007 |
0.012 0.008 |
0.012 0.008 |
0.016 0.012 |
0.016 0.012 |
| Slot Depth - T | Max. Min. |
0.008 0.005 |
0.010 0.006 |
0.010 0.006 |
0.012 0.008 |
0.012 0.008 |
0.016 0.010 |
0.016 0.010 |
| Radius - R(b) | Max. | 0.010 | 0.012 | 0.012 | 0.016 | 0.016 | 0.020 | 0.020 |
* It is recommended that selections be confined to preferred sizes insofar as possible.
** ASA Standard Be.10-1958 also lists metric equivelents which are interchangeable is assembly with inches.
(a) Slot Depth "T" measured from bearing surface.
(b) Radius "R" relative to max. major dia.
There is no standard for nuts available or under consideration at the present time.
| Length | (In.) | (d).30UNM* | .35UNM* | .40UNM | .45UNM | .50UNM | .55UNM | .60UNM | .70UNM | .80UNM | .90UNM | 1.00UNM | 1.10UNM | 1.20UNM | 1.40UNM |
| Max. | Min. | (e) (0.0118) | (0.0138) | (0.0157) | (0.0177) | (0.0197) | (0.0217) | (0.0236) | (0.0276) | (0.0315) | (0.0354) | (0.0394) | (0.0433) | (0.0472) | (0.0551) |
| 0.020 | 0.016 | 30-020 | |||||||||||||
| 0.025 | 0.021 | 30-025 | 35-025 | 40-025 | |||||||||||
| 0.032 | 0.027 | 30-032 | 35-032 | 40-032 | 45-032 | 50-032 | |||||||||
| 0.040 | 0.035 | 30-040 | 35-040 | 40-040 | 45-040 | 50-040 | 55-040 | 60-040 | |||||||
| 0.050 | 0.044 | 30-050 | 35-050 | 40-050 | 45-050 | 50-050 | 55-050 | 60-050 | 70-050 | 80-050 | |||||
| 0.060 | 0.054 | 30-060 | 35-060 | 40-060 | 45-060 | 50-060 | 55-060 | 60-060 | 70-060 | 80-060 | 90-060 | 100-060 | |||
| 0.080 | 0.072 | 30-080 | 35-080 | 40-080 | 45-080 | 50-080 | 55-080 | 60-080 | 70-080 | 80-080 | 90-080 | 100-080 | 110-080 | 120-080 | |
| 0.100 | 0.092 | 30-100 | 35-100 | 40-100 | 45-100 | 50-100 | 55-100 | 60-100 | 70-100 | 80-100 | 90-100 | 100-100 | 110-100 | 120-100 | 140-100 |
| 0.120 | 0.110 | 30-120 | 35-120 | 40-120 | 45-120 | 50-120 | 55-120 | 60-120 | 70-120 | 80-120 | 90-120 | 100-120 | 110-120 | 120-120 | 140-120 |
| 0.160 | 0.150 | 30-160 | 35-160 | 40-160 | 45-160 | 50-160 | 55-160 | 60-160 | 70-160 | 80-160 | 90-160 | 100-160 | 110-160 | 120-160 | 140-160 |
| 0.200 | 0.188 | 35-200 | 40-200 | 45-200 | 50-200 | 55-200 | 60-200 | 70-200 | 80-200 | 90-200 | 100-200 | 110-200 | 120-200 | 140-200 | |
| 0.250 | 0.238 | 45-250 | 50-250 | 55-250 | 60-250 | 70-250 | 80-250 | 90-250 | 100-250 | 110-250 | 120-250 | 140-250 | |||
| 0.320 | 0.304 | 55-320 | 60-320 | 70-320 | 80-320 | 90-320 | 100-320 | 110-320 | 120-320 | 140-320 | |||||
| 0.400 | 0.384 | 70-400 | 80-400 | 90-400 | 100-400 | 110-400 | 120-400 | 140-400 | |||||||
| 0.500 | 0.480 | 90-500 | 100-500 | 110-500 | 120-500 | 140-500 | |||||||||
| 0.600 | 0.580 | 110-600 | 120-600 | 140-600 |
(c) Bold face type indicates preferred sizes. (d) Size Designation (e) Basic Major Diam.
Standard lengths in all sizes are available in Fillister, Pan 100° Flat and Binding Heads with the following exceptions:
*BINDING HEADS HAVE NO STANDARD LENGTHS IN 30 LAND 35 UNM
| Mauve Shading Figures in this area are standard only for Fillister, Pan and Binding (except 30 & 35 UNM Binding) Heads. Not standard for 100° Flat. |
GREEN FIGURES (30-160, etc.) Standard for 100° Flat Head only. |
Above lengths are considered standard only and do not imply stock availability from J.I. Morris Co.
| SIZE | THREADS PER INCH | PITCH | HELIX ANGLE | THREAD DEPTH | O.D. | P.D | M.D |
| 0000-160 | 160 | .00625" | 6° 43" | .00406" | .0210" | .0169" | .0128" |
| 000-120 | 120 | .00833" | 5° 18" | .00541" | .0340" | .0286" | .0232" |
| 00-90 | 90 | .01111" | 5° 5" | .00722" | .0470" | .0398" | .0326" |
| 0-80 | 80 | .01250" | 4° 23" | .00812" | .0600" | .0159" | .0438" |
| 1-72 | 72 | .01389" | 3° 57" | .00902" | .0730" | .0640" | .0550" |
| 2-56 | 56 | .01786" | 4° 22" | .01160" | .0860" | .0744" | .0628" |
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| NOTE: Minor dia. of nuts is omitted as it is determine by the thread percentage required |
| SIZE | THREAD PERCENTAGE AND TAP DRILL SIZE/ALTERNATE | ||||
| 50% | 55% | 60% | 65% | Clearance Drill | |
| 0000-160 | .42MM/--- | .41MM/#78 | .40MM/#78 | .39MM/1/64" | #73 |
| 000-120 | .72MM/#70 | .70MM/#70 | .69MM/#71 | .68MM/--- | #63 |
| 00-90 | 1.00MM/---- | .98MM/#61 | #62/--- | .95MM/#63 | 1.25MM |
| 0-80 | 1.31MM/---- | 1.29MM/---- | 1.27MM/---- | 1.25MM/---- | #52 |
| 1-72 | #52/---- | 1/16"/---- | 1.57MM/---- | 1.5MM/---- | #48 |
| 2-56 | 1.88MM/---- | #49MM/---- | 1.82MM/---- | 1.79MM/#50 | #43 |
| Tap Drill Hole Size Calculation (use smaller Num/Frac/Metric drill closest to result) | |||||
| Hole Size = Basic O.D. - (2x Thread Depth x Thread % Required) | |||||
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| A convenient numbering system containing all information for telephone, fax, email, orders and correspondence. |
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| 1. H = Hex R = Round F = Flat FF = Flat Fillister P = Oval Fillister N = Hex Nuts W = Round Flat Washers |
| 2. B = Brass CE = #303 Stainless Steel, passivated CK = #416 Stainless Steel, Heat Treated, passivated |
| 3. NP = Bright Nickel AG = Silver Matt Finish AB = Silver Bright Finish AU = Yellow Gold SN = Tin Matt Finish SB = Tin Bright Finish |
| * On Self Tapping Screws Threads Per Inch omitted (e.g. 00-90 machine screw- 0090, 00 Self Tapping Screws- 00) TPI also ommitted on washers |
| ** Length ommitted on nuts and washers |
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| Flat Dimensions | |||||||||
| 3/64 .0469 |
1/16 .0625 |
5/64 .0781 |
3/32 .0938 |
7/64 .1094 |
1/8 .1250 |
9/64 .1406 |
5/32 .1563 |
3/16 .1875 |
1/4 .2500 |
| Hex Corner Dimensions (1.1547 x Flat Dimension) | |||||||||
| .0542 | .0722 | .0902 | .1083 | .1263 | .1443 | .1624 | .1805 | .2165 | .2887 |
| Square Corner Dimensions (1.4142 x Flat Dimension) | |||||||||
| .0663 | .0884 | .1104 | .1327 | .1547 | .1768 | .1988 | .2210 | .2652 | .3536 |
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THREADS: Complete within two from head unless otherwise specified. Any unthreaded body to be no smaller than minimum pitch diameter or larger than maximum major diameter of thread.
CHAMFER: 45° x 1/2-1 thread on end of threads (may not be measurable depending on how thread is started.)
HEAD BEARING SURFACE: At right angles to body within 2°. On flat and oval, axes of head and body parallel within 2°.
CONCENTRICITY: Heads are concentric within 2% of maximum head diameter or .001" whichever is greater.
FILLET RADIUS: (under head): Not to exceed half the pitch except conical which shall not exceed twice the pitch.
LENGTH: + .005" unless otherwise specified.
SLOT CONCAVITY: Not to exceed 3% of mean head diameter. Slot location within .0015" (.001" on 0000-160).
SLOT DEPTH: The perpendicular distance from bottom of a slot at head circumference to top of head on all numbered series and on UNM flat heads. The standard for all other UNM heads is the distance from the bottom of the slot to the bearing surface of the head.